Basic/SuperLine Pressure Forming

img-intro-basicline-sueprline-pressure-forming

Description

BasicLine / SuperLine Pressure Forming

LOADING
Sheet

HEATING
• One station in BasicLine, two for SuperLine
• IR ceramic, quartz, or flash black heating elements

FORMING
• Forming by vacuum in the mould and bubbling through a bell located in the upper part of the heating station
• Bell capable to work with positive moulds with 2 similar or different shapes (Side-by-Side)
• Compressed air at 2/4 bar inside the bell, to support vacuum
• Cooling System to quickly cool down the thermoformed part
• Positive or negative moulds

CUTTING
• Perimetral cut by guillotine or presses

Standard dimensions

 2000 x 900 x 600* mm | 78,7 x 35,4 x 23,6* inch
2100 x 1250 x 600* mm | 82,6 x 49,2 x 23,6* inch
2200 x 900 x 600* mm | 86,6 x 35,4 x 23,6* inch
2000 x 1000 x 600* mm | 78,7 x 39,3 x 23,6* inch
2200 x 1000 x 600* mm | 86,6 x 39,3 x 23,6* inch

*dephts of the moulded pieces available up to 800 mm

Productivity

Inner liners
HIPS 3,8 mm – 0,149 inch Fino a 180 p/h (85-110 p/h side-by-side)
ABS 3,0 mm – 0,118 inch Fino a 180 p/h (85-110 p/h side-by-side)
Inner doors
HIPS 1,5 mm – 0,069 inch Fino a 300 p/h (SL) Fino a 250 p/h (BL)
ABS 1,4 mm – 0,055 inch Fino a 300 p/h (SL) Fino a 250 p/h (BL)

BLX-SLX Thermoforming machines

BK-Termoformatrici-BLX-SLX

Description

The thermoforming machines BLX and SLX are composed of a series of in line stations which make the forming process fully automatic.
They are suitable to work in automatic cycle plastic material in sheet (ABS and HIPS) with thickness from 0,5 to 8 mm. The thermoforming machines BLX and SLX are a universal system suitable for the production of household refrigerator inner doors and liners, which does not need any additional adjustments. BLX machine is equipped with a heating station, while the SLX one is furnished of two heating stations. The forming process is obtained through the establishment of vacuum in the mold. The shaped material is formed by the use of positive or partially negative molds with respect to the plastic material sliding line. All in line Comi machines are planned to be integrated into the production lines of the customers. They can be equipped with a series of optional which increase productivity and efficiency on accordance to the customers’ requirements COMI in line machines can match the whole mechanical systems of cutting and drilling. Furthermore, through TECHMILL, it is possible to provide CNC Milling machines, WaterJet or Laser Cutting machine for finishing the pieces. The thermoforming machines BLX and SLX complies with CE regulations and is equipped with components of the best main world-wide known brands.

LOADING

  • Sheet

HEATING

  • One station in BasicLine, two for SuperLine
  • IR ceramic, quartz, or fl ash black heating elements

FORMING

  • Forming by vacuum in the mould and ballooning through a bell located in the upper part of the heating station
  • Bell capable to work with positive molds with 2 similar or different shapes (Side-by-Side)
  • Compressed air at 2/4 bar inside the bell, to support vacuum
  • Cooling System to quickly cool down the thermoformed part
  • Positive or negative moulds

CUTTING

  • Perimetral cut by guillotine or presse

Production Speed SLX

Inner liners Inner doors
 HIPS  3,8 mm up to 180 pcs/h  HIPS  1,5 mm up to 300 pcs/h
 ABS  3,0 mm up to 180 pcs/h  ABS  1,4 mm up to 300 pcs/h

Production Speed BLX

Inner liners Inner doors
 HIPS  4 mm up to 60 pcs/h  HIPS  1,5 mm up to 175 pcs/h
 ABS  3,1 mm up to 60 pcs/h  ABS  1,4 mm up to 175 pcs/h

Standard dimensions

2000x900x600* mm
2100x1250x600* mm
2200x900x600* mm
2000x1000x600* mm
2200x1000x600* mm

* dephts of the moulded pieces available up to 800 mm

HEDL Thermoforming machines

BK18-Termoformatrici-HEDL

Description

The thermoforming machine type HEDL is suitable to work plastic material in reel or in sheets (ABS / HIPS) with thickness from 0,8 mm to 2 mm. and is designed for inner doors of domestic refrigerators production.
The coil supply ensures a very high productivity, while a range of options make the machine particularly fast in the mould changeover and set-up: the peculiarity of the machine is due to the opportunity to cut directly into the forming station.

LOADING
• 
from reel to reach a very high productivity, or sheet

HEATING
single top panel at 3 steps (reel) or 2 sandwich panels (Sheet)
• IR ceramic, quartz, or fl ash black heating elements

FORMING
Forming by vacuum in the mould, with ballooning through a bell integrated in the mould
• Compressed air at 2/5 bar inside the bell, to support vacuum
• positive or negative moulds

CUTTING
perimetal cut by guillotine or punching presses
• chip cutting system at exit station

Productivity table

Inner doors
HIPS 9,0 mm – 0,354 inch up to 320 pcs/h
ABS 9,0 mm – 0,354 inch up to 320 pcs/h

Standard dimensions

2000x900x200* mm – 78,7 x 35,4 x 7,8 inch
2200x1000x200* mm – 86,6 x 39,3 x 7,8 inch

Laborforma

BK-Laborforma

Description

The LaborForma serie’s thermoforming machines are suitable for working plastic materials HIPS / ABS / PMMA / PP in cycle, with thickness up to approx. 8 mm and PVC up to 3 mm. If equipped with dedicated accessories, they can also process materials reel-to-reel up to approx. 1 mm if rigid, higher if flexible. These machines are suitable for the production of any thermoformed article: articles for the bathroom furniture (bathtubs, tubs, shower trays, shower walls), articles for household appliances (refrigerators, containers, vacuum cleaners), illuminated signs, helmets, etc. Laborforma is a one working station machine, where plastification and forming take place. The material loading/unloading is manual, or automatic if conceived with a specific optional. Moulds whose forms can be positive or negative relating to the material sliding line are used.

Standard dimensions

1000x700x300* mm 1250x800x300* mm 1500x1000x300* mm
1500x1300x300* mm 2000x1000x300* mm 2000x1200x300* mm
2000x1500x300* mm 2200x1200x300* mm 2500x1500x300* mm
3000x1200x300* mm 3000x2000x300* mm 4000x2000x300* mm

* depth available up to 1300 mm

New Generation Thermoforming machines

BK-termoformatrici-new-genetarion

Description

BasicLine / SuperLine New Generation

The thermoforming machines model BasicLine and SuperLine of New Generation line, are a universal system suitable for the production of household refrigerator inner doors and liners, which does not need any additional adjustments: a series of in line stations make fully automatic the forming process of plastic materials in sheet (ABS and HIPS) with thickness from 0,5 to 8 mm.
Compared with the standard line, the forming process is here obtained through the establishment of vacuum in the mould, while the bubbling stage of the material is executed by a “bell” located in the upper section of the forming station. It is possible to use 2/4 bar compressed air (Pressure Forming) inside the bell during the material’s forming process and also the Cooling System, a rapid cooling of the thermoformed part.

LOADING
• Sheet

HEATING
• One station in BasicLine, two for SuperLine
• IR ceramic, quartz, or fl ash black heating elements

FORMING
• Forming by vacuum in the mould and ballooning through a bell located in the upper part of the heating station
• Bell capable to work with positive molds with 2 similar or different shapes (Side-by-Side)
• Cooling system to quickly cool down the thermoformed part
• Positive or negative moulds

CUTTING
• Perimetral cut by guillotine or presse

Production Speed SuperLine New Generation

Inner liners Inner doors
 HIPS  4 mm  up to 170 pcs/h  HIPS  1,5 mm  up to 300 pcs/h
 ABS  3,1 mm  up to 170 pcs/h  ABS  1,4 mm  up to 300 pcs/h

Production Speed BasicLine New Generation

Inner liners Inner doors
 HIPS  4 mm up to 100 pcs/h  HIPS  1,5 mm up to 250 pcs/h
 ABS  3,1 mm up to 100 pcs/h  ABS  1,4 mm up to 250 pcs/h

Standard dimensions

2000x900x600* mm
2100x1250x600* mm
2200x900x600* mm
2000x1000x600* mm
2200x1000x600* mm

* dephts of the moulded pieces available up to 800 mm

Basic/Superline Vacuum Forming

BK-termoformatrici-standard

Description

BasicLine / SuperLine Standard

The thermoforming machines model BasicLine and SuperLine are a universal system suitable for the production of household refrigerator inner doors and liners, which does not need any additional adjustments: a series of in line stations make fully automatic the forming process of plastic materials in sheet (ABS and HIPS) with thickness from 0,5 to 8 mm.

LOADING
• 
Sheet

HEATING
• 
One station in BasicLine, two for SuperLine
• IR ceramic or quartz heating elements

FORMING
• 
Vacuum in the mould
• Positive moulds

CUTTING
• 
Perimetral cut by guillotine or presse

Productivity

Inner liners
HIPS 4 mm – 0,157 inch Up to 100 p/h
ABS 3,1 mm – 0,122 inch Up to 80 p/h (SL)
Inner doors
HIPS 1,5 mm – 0,069 inch Up to 220 p/h
ABS 1,4 mm – 0,055 inch Up to 220 p/h

Standard dimensions

 2000x900x600* mm
2100x1250x600* mm
2200x900x600* mm
2000x1000x600* mm
2200x1000x600* mm

*dephts of the moulded pieces available up to 800 mm

Thermoforming molds

BK-stampi-termoformatura

Description

Thanks to a long-standing experience gained in 40 years of activity, COMI is able to supply high-quality thermoforming molds that provide customers with a better distribution of the material and a better definition of the end product with a consequent increased performance. This is made possible not only by the productive quality of the molds but also by the service provided by COMI that follows the installation of the product and assists the customer in all the testing phases up to the final production start-up.