Basic/SuperLine Pressure Forming

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Description

BasicLine / SuperLine Pressure Forming

LOADING
Sheet

HEATING
• One station in BasicLine, two for SuperLine
• IR ceramic, quartz, or flash black heating elements

FORMING
• Forming by vacuum in the mould and bubbling through a bell located in the upper part of the heating station
• Bell capable to work with positive moulds with 2 similar or different shapes (Side-by-Side)
• Compressed air at 2/4 bar inside the bell, to support vacuum
• Cooling System to quickly cool down the thermoformed part
• Positive or negative moulds

CUTTING
• Perimetral cut by guillotine or presses

Standard dimensions

 2000 x 900 x 600* mm | 78,7 x 35,4 x 23,6* inch
2100 x 1250 x 600* mm | 82,6 x 49,2 x 23,6* inch
2200 x 900 x 600* mm | 86,6 x 35,4 x 23,6* inch
2000 x 1000 x 600* mm | 78,7 x 39,3 x 23,6* inch
2200 x 1000 x 600* mm | 86,6 x 39,3 x 23,6* inch

*dephts of the moulded pieces available up to 800 mm

Productivity

Inner liners
HIPS 3,8 mm – 0,149 inch Fino a 180 p/h (85-110 p/h side-by-side)
ABS 3,0 mm – 0,118 inch Fino a 180 p/h (85-110 p/h side-by-side)
Inner doors
HIPS 1,5 mm – 0,069 inch Fino a 300 p/h (SL) Fino a 250 p/h (BL)
ABS 1,4 mm – 0,055 inch Fino a 300 p/h (SL) Fino a 250 p/h (BL)

LWRT PARTS MANUFACTURING UNIT

BK-isola-LWRT

Description

Comi realizes complex plants for the LWRT parts manufacturing. These plants are generally made up of presses, molds, oven, handling robot useful also for inserts loading.

GMT Unit

BK-isola-GMT

Description

Comi realizes complex plants for the GMT parts manufacturing. These plants consist of oven, press, molds, robot for parts handling and finishing. All gathered in one COMI working isle.

Assembly unit

BK-isola-di-assemblaggio

Description

Comi realizes complex plants for the assembly of parts manufactured by other COMI units, in particular for the automotive industry.

Spraying unit

BK-Spruzzatura

Description

Made by automatic systems for spraying adhesives on automotive components, the COMI unit  automatically recognizes the piece on which to distribute the adhesive communicating the robot the correct spraying cycle.

PVI

BK-PVI
PVI

Description

Vertical injection presses by 170 to 900 tons with FIFO or LIFOinjection unit from 800 to 10.000 CC.

Technical details

Download the PVI technical details in PDF format

Materials

Application sectors

Rubber Aerospace
Automotive
Marine
Railway
Appliances

Melody

BK-melody
Melody

Description

Automatic plant for the vinyl LP manufacturing by compression. The plant consists of a 100-ton press, a mold thermo-controlled with heated water, an extruder, a bagging machine and all the automation required to produce an album ready to be listened.

Materials

Application sectors

Vinyl Music

Special

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Special

Description

COMI manufactures special presses and systems, specifically designed upon customer requirements, among which presses with circular platens for the production of large gaskets, presses with platens up to 12.000 mm (472,4 inch) for the heat shields forming, thermoplastic co-injection systems in compression presses, automotive/truck interiors manufacturing plants.

Materials

Application sectors

Composites
Rubber
Silicone
Resin
Wood
Aluminum
Aerospace
Automotive
Marine
Railway
Wind
Housing
Military
Medical
Appliances
Industrial

Painting line

BK-linee-verniciatura

Description

This line is designed to be able to paint the parts made from the molding line in order to allow the user to obtain the product finished and painted. The line can use up to 24 different colors without human intervention.

Materials

Application sectors

Composites Automotve

Adhesive application

BK-Distribuzione-collante

Description

This line is designed for the adhesion/coupling of several components, usually made by different materials, to obtain a complex product ready to be painted.

Materials

Application sectors

Composites Automotive